Haulout at TYC (Day 10)

We got up early today to mask the boot topping off ready for punting.

The boot top is the area between the bit below the water (the hull) and the bit above the water (the topsides), and we use a hard anti foul for boot topping paint to create a pleasing contrast between the two.

Then it started to rain:

20120315-180949.jpg

In between downpours we got the masking tape on, the area dried with a towel, and paint applied. However, due to the rain, we couldn’t do the rub rail or the inside face of the toe rail. They will have to done on the water, later.

I took advantage today, of an opportunity that presented itself earlier in the haulout. When I was taking the starboard keel anode off, the head of the bolt snapped off. Inspection revealed a clear case of crevice corrosion. The way the anodes were fitted port and starboard on ERIK has always given me grief; they are different bolt patterns on each side. That means custom drilling a new one for each, come replacement time, and it annoyed me no end.

Well, with head snapped off, now I had the perfect excuse to drill a new hole to match the bolt pattern on the other side, which I did.

Here’s a shot of me hand tapping the thread to accept a quarter inch bolt in the new hole:

20120315-181255.jpg

About 30 seconds after the shot, I snapped the tap off in the bloody hole!

After much appealing to a range of deities for less perfidy in the world, or at least, in my bit of it, I tromped off in the pouring rain to Nuts and Bolts for another one.

While there I got some excellent advice on hand tapping threads:

  1. make sure the hole size is the right size. Absolutely critical, this one. It has to be bigger than the inside of the thread diameter of the bolt, but smaller than the outside thread diameter. There’s a nifty chart of bolt size to hole size available online. If the tap binds up half way in (like mine did), the hole is probably too small.
  2. Taps come in three types, a highly tapered one for starting the cut, an intermediate tapered tap for refining the cut, and a near square ended one for finishing it off. If you only have an intermediate tap like I do, then for blind holes, you have to drill them deeper than the bolt to allow for the taper in the thread depth.
  3. when actually cutting the thread, twist a little, then back off, then cut a little more, then unscrew the tap again. Every three or four tweaks at cutting, unscrew the tap entirely and clear the hole from swarf. It stops the swarf from grinding into your newly cut thread.

I didn’t know these little tips today, and it took me an hour to get halfway and I busted a tap in the cast iron keel as a result. With a new tap and the right sized hole, it took me 15 minutes to cut the thread into a new hole.

With anodes fitted here she is, scaffolding gone, ready to go back in the water on tomorrow mornings high tide at 0830.

20120315-181309.jpg

We pulled all our anchor chain back on board and cleaned up all the rubbish. Tomorrow morning we’ll pack away all our tools and paint, and fill our water tanks.

Time for a beer!
What a relief it is to be done!

Categories: Maintenence | Tags: | 5 Comments

Haulout at TYC (Day 9)

I have added two things today, to my list of why I don’t like painting.

  1. paint spatters in my hair
  2. bugs landing in my fresh white enamel, the little bastards

Just for fun, it topped 32 degrees (C) here and it’s just over 29 right now. I’m exhausted, again. At least I’m sleeping well at nights!

That made painting pretty interesting, the bloody stuff kept drying too fast to tip off, and maintaining a wet edge was very difficult. We just managed to get two costs of gloss enamel on without “holidays” or “sags”. Holidays are where there isn’t enough paint, sags are where it’s too much and it runs, drips and sags.

We got the outside and top face of the toe rail done too, then got stuck into the antifouling.

We have used Jotun’s SuperTropic for years, and in the cold water of Tassie, I think it’s fine. We put a coat on thick, and an extra around the waterline where most of the growth happens. It works well, with only a bit of slime after twelve months. Where we have problems is on the very bottom of the keel, the place we can’t reach. Under there we get mussel chandeliers and barnacle forests… One day we’ll get the boat on a TravelLift and get access to those bits…

So she’s looking fine now:

20120314-192911.jpg

Boot top and rub rail tomorrow, strong wind warning and thunderstorm forecast permitting.

Categories: Maintenence | Tags: , | Comments Off on Haulout at TYC (Day 9)

Haulout at TYC (Day 8)

Yesterday being a public holiday around these parts, today was the first day I could go out and get things needed for the boat.

First stop was Tamar Marine, to get a tin of International’s Prekote undercoat. It’s really good stuff, by the way. Fills nicely, dries quickly, and sands really well. Downsides are its cost and that it must be topcoated in a day or two.

I also tried to find an adaptor for a hand pump so I could inflate our spare fender. There isn’t any such thing, which was a bit disappointing. I’ll take the spare around to them for inflation…

Then it was off to Jaycar for some 12v LED’s, as I plan to redo my electrical distribution panel over the next little while.

I popped into my ever so unhelpful employment agency, and let them know I had a job and that I would be leaving their fine locale. They had me fill out a bunch of forms for the pleasure.

Then it was onto a place to get a pack of 100 grit sandpaper. Note to self, don’t do a haulout without enough bloody sandpaper.

Also picked the extra length of exhaust hose from ENZED out in Inveresk.

Alex walked around with me the whole way, to keep me company. He’s a fine lad!

When I got back to the boat, Lis had gone over the top sides and started on the toe rail with the undercoat.

20120313-213830.jpg

I got stuck into the engine room and rebedded the exhaust outlets, then through bolted them with the new fasteners and plastic washers. I finally lubed up the hose with some lanolin and got it all into place. Exhaust system complete and ready for the water!

20120313-213358.jpg

Lis and finished sanding and washing down the top sides tonight, before dinner. Tomorrow is going to be hot, so we’ll rise early and put on two coats (we’ll roll and tip) of enamel on before it gets too warm, then maybe do the rub rail. In the afternoon we’ll put on four liters of antifoul with a roller.

Hopefully by Thursday we can mask off the boot top and paint that, and paint either the toe rail or the rub rail (or both!) ready to into the water again at high tide Friday morning.

We shall see.

Categories: Maintenence | Tags: , , | 1 Comment

Haulout at TYC (Day 7)

After a week on the hard, today we finally started putting paint back on!

We spent the entire day sanding the hull. Lis was on the power sander and me following along behind (like a good husband) with some sandpaper getting the bits she couldn’t reach.

Then we put undercoat on! Yay!

20120312-204830.jpg

Categories: Maintenence | Tags: , | Comments Off on Haulout at TYC (Day 7)

Haulout at TYC (Day 6)

I got stuck into the engine room today:

  • Fitted one exhaust hose
  • Removed the other one
  • Found out that the second one is slightly longer, so the one I have will become a spare (good thing) and I’ll have to walk back to ENZED and get another length (bad thing)
  • Cleaned out the saltwater galley pump by blasting water back through it.
  • Fitted a inline filter to the seawater intake to hopefully avoid it getting clogged again.
  • Fitted a optical smoke alarm to the engine room.
  • Cleaned out a bunch of soft rotted wood around the propeller shaft. Turns out that’s it’s the lazerette bulkhead that’s rotted, not the deadwood or anything structural. Still going to have to something about it, but not this haulout.

Jobs left to do:

  • fit the new length of exhaust hose on the port side
  • rebolt the exhaust outlets

Working in the engine room is pretty exhausting. You have to take your weight on one knee and one arm while you work with the other one. Alright for 15 minutes, not so good after 4 hours.

Lis is going great on the outside, she has half the hull sanded. I’ll help her with other half tomorrow, then we start putting paint back on!

20120311-183557.jpg

Categories: Maintenence | Tags: , , | Comments Off on Haulout at TYC (Day 6)

Haulout at TYC (Day 5)

Got the plastic washers made today…

20120310-212714.jpg
that’s the new exhaust hose in background, made in the good ol’ USA

And then plans went somewhat awry.

Firstly, it’s forecast to rain tomorrow. That means we had to hurry and get all exterior wood primered at least, so Lis slaved away to finish preparing the toe rail for painting, instead of doing the undercoat on the topsides.

Secondly, we ran out breakfast/lunch food, so I had to walk up to Coles and get some more. We also ran out of paper bowls. Why do we paper bowls? Can’t wash up when we are out of the water, and all our water currently comes from jerry cans, as we emptied the tanks to lighten the load before hauling out.

Thirdly, I found this around the propellor shaft:

20120310-212705.jpg

Bugger.

Categories: Maintenence | Tags: | Comments Off on Haulout at TYC (Day 5)

Haulout at TYC (Day 4)

I summoned up my courage and re-entered the engine room today. Okay, maybe it wasn’t that dramatic… I did have the sense to take in a few cushions to make my life in there a bit more comfortable, and yay, no cramps!

If you have a boat, you have to get a Fein Tool, they are just brilliant at cutting and shaping in difficult to get at spots.

The Fein Tool made short work of getting the horrible plywood out:

20120309-220301.jpg

The good news is that the hull is fine underneath. No rotting wood in the hull timber. Whew! That spotted gum is good stuff.

The exhaust hose looked a bit perished, so I didn’t hesitate to cut it off with tinsnips. Cut, snip, grunt, sweat… 15 minutes later I had got just one end off… Damn that reinforced hose is tough stuff. Out is the sunlight, this is what it looked like:

20120309-220633.jpg

… So I was glad I took it out. That is, until I wandered up to Enzed to get a replacement. $142.00 a meter! Sigh.

Lis is doing well on the outside, the seams are puttied and primed on the topsides now too:

20120309-221142.jpg

Tomorrow she undercoats the primer while I get back in engine room, refit the exhaust outlet bolts on new plastic washers and fit the new hosing.

Categories: Maintenence | Tags: , | Comments Off on Haulout at TYC (Day 4)

Haulout at TYC (Day 3)

Today we had a boat surveyor down to inspect the boat. We need a current survey to renew our insurance.

Gary Smedley (no relation to my grandmother’s family) is a shipwright and used to be the yard foreman at Jock Muir’s yard at Battery Point, in his youth. He loves his cars (he’s got an Elise and a Honda NSX, amongst others) and doesn’t bother to wear shoes for 6 months of the year!

We had a fine time going over ERIK from stem to stern, and parted with some cash for the report, due Monday next week.

We also completed the new chain joins, removing the old rusty shackles:

20120308-184549.jpg

We got stuck into building the scaffolding around the boat, and scraped back and primered the waterline:

20120308-184700.jpg

Um… I didn’t go into the engine room. My legs are still too sore and I must admit to not being overly keen should the cramps reoccur. I did go for a walk to Nuts and Bolts for new 316 stainless bolts to replace the current, corroded ones.Tomorrow’s job is to get in there and chisel out all the old evil hairy plywood.

Other news; the refrigeration compressor is stuffed. The refrigeration technician hooked up some gauges to the high a low pressure side of the compressor, and there was very little difference. It was his verdict that the compressor needs to be replaced, as they aren’t serviceable. New Danfoss BD80F compressor? $800.00

Sigh.

Categories: Maintenence | Tags: , | 1 Comment

Haulout at TYC (Day 2)

So there I was, shuddering and sweating in pure agony, trying not to move and swearing like sailor, despite the proximity of my 7 year old son…

How did I end up like this?
I’m glad you asked…

Our engine exhaust goes into a water trap, then up through an expansion chamber above the water line with an anti siphon valve, then down to a tee piece, where it splits in two. One pipe leading to port, the other to starboard. They exit the hull just above the water line, through nice bronze fittings with flap valves fitted. These fittings are through bolted with stainless bolts, and there’s a plywood pad inside to act as a bearer for the washers and nuts.

Problem is the plywood is some scummy bit of non-marine ply stuff. It’s gone all soft and fibrous, and it could be hiding rot underneath in the planking. It’s got to come out.

The problem is, it’s way up the back of the engine space, and there isn’t much room for a big chap like me…

So I had contorted myself into position, my legs crunched and twisted up under me, undoing nuts a 6th of a turn at a time, when I felt the ominous twinge of a cramp building in my left calf.

I can’t move; if I jerk, I’m going to damage the engine wiring. The pain was getting intense… Then my right thigh cramped as well, bang, just like that!

The pain of the leg cramps was horrible, and I could do nothing but sit there and ride it out… It went for about 7 or 8 minutes and I felt absolutely exhausted when it was over.

It was all I could do to squeeze, stagger and gasp my way out of the engine and stand up, finally, to stretch.

I have to go back in tomorrow, and finish the job off; I’m not looking forward to it.

Categories: Maintenence | Tags: , , | 1 Comment

Haulout at TYC (Day 1)

We hauled out at the Tamar Yacht Club this morning, on the high tide. I had negotiated reciprocal rights with the Commodore, based on our membership with the CYCT. So we got really good rates for our time here, with a great low daily rate.

They had a bit of trouble getting the cradle down for us, it got stuck partway down. We nosed in and put a loop around one of the post, and went into hard reverse. That pulled the cradle out okay!

Another circle around to line up and we got in all lined up. They have neat system here which has a remote on the winch control. This allows the guy on the winch to be down by the boat as she comes out of the water, ready to stop or reverse her back in. Much better than being stationed up in a noisy winch room.

20120306-184805.jpg

We got here out and used a rented (from Kennards, they have smaller industrial gear at a good price) 1750psi pressure washer to clean the hull off. It’s not as grunty as some I have used, and it didn’t get all the mud off either. However, they had a 4000psi one here earlier, and that kept blowing the hose off the tap or shorting the circuit breaker…

The boys enjoyed using the pressure washer, and we gave each other a bit of blast (at a safe long range!) to cool off too!

20120306-185254.jpg

After we got her cleaned off, I “recruited” three strapping Launceston College lads to help the Bosun and I push 12 tonnes of ERIK around on the rail trolleys. I’m glad I found those boys, because it was bloody hard work!

Once she was chocked into place, we did an onboard paint inventory; A mostly full 4 liter can of Jotuns Super Tropic antifoul, one half empty can of underwater primer, a little bit of undercoat, boot topping paint, rub rail paint, new tin of topside paint (BR22 industrial gloss enamel from Wattyl). Deks Olie #1 & #2 for the brightwork… All good! We have rollers, paintbrushes, thinners, containers, rags and roller trays. Don’t you love a boat with storage space?

I spent the afternoon redoing the marker paint (spray can of bright yellow killrust) on the anchor chain. We carry 120m of 5/8″ short link chain, so it’s important to know how much you have out…

We use the following system, in case anyone is curious:
1 short mark for each 10m (2 at 20, 3 at 30, etc). A long mark for 50. Short marks again till 100m, then two long marks, then a long mark plus the appropriate number of short marks after that.

Lis went around the boat with chalk to mark up parts of the hull that need attention. She’s in surprisingly good shape down below, so we decided we’d re-putty some of her seams this time around…

Why not give her a bit of a birthday, seeing as she has looked after us so well!

Categories: Maintenence | Tags: | Comments Off on Haulout at TYC (Day 1)